
COMBAT
®
CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL
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10.2.1 Fire the Burner for Dungs Combination
Gas Valves
1. Open the gas isolating valve.
2. Connect a suitable pressure gauge to the
burner pressure test point.
3. Reset the lockout button of the control box and
the burner should now fire. If lockout should
occur when the main gas valve energises,
repeat 3 or 4 times. If after several attempts the
burner does not fire, then turn the main gas
governor adjusting screw 3 turns clockwise.
See Page 41, Section 10.2 and repeat until the
burner fires.
10.2.2 Set Gas Rate
1. S witch on again and allow the burner to fire and
to settle for a few minutes.
2. Adjust the main gas burner pressure to the
value given in the relevant Data Table for the
model concerned using the Main Gas Regula-
tor (accessed under the swivel cover).
The results of setting the gas flow rate by using
burner pressure only can lead to quite wide
variations in heat input due to the nature of the
burners used.
NOTE: If the correct burner pressure cannot be
reached, then check the inlet pressure to the valve,
with the burner firing. See Technical Data Tables on
Page 11, Section 4.5 for inlet pressure
requirements.
Do not continue to adjust the regulator if the
pressure is not changing.
If the inlet pressure is too low to allow the correct
burner pressure setting, then the gas inlet pressure
must be corrected before completing the
commissioning.
10.2.3 Check Gas Rate
It is important to check that the gas rate set during
the commissioning is within ± 5% of the requ
ired
flow rate.
This may be achieved by checking the gas flow to
the heater wherever possible by using the gas meter
and timing the flow through the meter. The results
should be compared with the requ ired flow rate for
the model given in the Data Tables, adjusting the
burner pressure to correct for any error. Checking
the gas rate must be carried out with all other
appliances including any pilots, turned off.
1. A ft e r b urner pressure adjustment, allow the
heater to operate for at least 15 minutes and
then re-check settings.
2. Remove the manometer and refit all covers to
the valve and tighten the screw of the outlet
pressure tap.
3. Check gas flow rate at gas meter.
10.2.4 Control - Gas-Fired Heaters
Refer to the burner manufacturers instructions for
further detail. Gas bu
rners have two pressure
switches, one is configured to cover combustion air
and reaction to increases in combustion chamber
pressures. The second pressure switch is used for
monitoring the incoming gas supply pressure.
NOTE: The low gas pressure switch should be set at
50% of the recorded inlet working gas pressure.
10.2.5 Description of Gas-Fired Heater Control
The gas-fired burner fitted to all cabinet heaters is
controlled by a full sequence plug-in control. This
control ensures the safe start and stop sequence
and also monitors the safe presence of a flame and
burner air pressure.
10.2.6 Sequence of Operation - Single Stage
Burner
1. With the external controls on calling for heat,
and the pressure switch at rest, the burner fan
will switch on after the control does a "self
check".
NOTE: If the pressure switch contacts (normally
closed) are open, the heater will not start.
2. The combustion air fan t
urns on and the pres-
sure switch contacts close within the next 5
seconds to indicate sufficient combustion air or
lockout will occur.
3. The sequence continues with a purge period
with the burner fan running.
4. The electrical ignition switches ON at the end of
the purge period.
5. The main gas valve opens and once a flame
has been established, this remains open until
close down. The flame probe is now continu-
ously monitoring for the safe presence of flame.
6. Three seconds later, the electric ignition turns
off, leaving the gas flame to be proved as sta-
ble.
7. The control is now in its normal run position.
8. If the flue becomes blocked during the units
operation, the unit will deactivate and the lock-
out indicator light will activate.
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