Roberts Gorden MGB Series Manual de servicio

WARNINGFOR YOUR SAFETYIf you smell gas: 1. Open windows. 2. DO NOT try to light any appliance. 3. DO NOT use electrical switches. 4. DO NOT us

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL4 of 85SECTION 2: INSTALLER RESPONSIBILITY• To install the heater, as

SECTION 3: CRITICAL CONSIDERATIONS5 of 85SECTION 3: CRITICAL CONSIDERATIONS3.1 Basic InformationCabinet heaters are supplied with burners suitable for

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL6 of 85Figure 2: Installation Clearances and Clearances to Combustibl

SECTION 3: CRITICAL CONSIDERATIONS7 of 853.6 Electrical SupplyA permanent 230 V, 50 Hz, 1 Ø is required on models 15 to 30 and 400 V, 50 Hz, 3 Ø and n

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL8 of 85SECTION 4: SPECIFICATIONS4.1 MGB & MOB Internal HeatersDim

SECTION 4: SPECIFICATIONS9 of 854.2 MGB & MOB External HeatersDimension Data - MGB & MOB External HeatersNOTE: *For Models 060-0100, the circu

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL10 of 854.3 Air Outlet and Flue Arrangements4.3.1 Vertical and Horizo

SECTION 4: SPECIFICATIONS11 of 854.4 General Technical Data Table (all models)Appliance Category II 2H/L 3B/PNOTE: *Models 40 & 50 are available w

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL12 of 854.6 Technical Data - Ecoflam 2-Stage BurnersNOTE: The air set

SECTION 4: SPECIFICATIONS13 of 854.7 Technical Data - Ecoflam Oil-Fired BurnersNOTE: For adjustment of head setting, see Ecoflam Instructions.* Nozzle

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL14 of 854.8 Technical Data - Ecoflam 2-Stage Oil BurnersModel 030 040

SECTION 5: HEATER INSTALLATION15 of 85SECTION 5: HEATER INSTALLATION5.1 General Heaters are designed for floor standing vertical installation. Special

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL16 of 85Figure 4: Typical Installation of an Oil-Fired Cabinet Heater

SECTION 6: FLUE INSTALLATION17 of 85SECTION 6: FLUE INSTALLATION6.1 Flue InstallationThe flue must terminate outside of the building. Flues and air in

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL18 of 85Figure 5: Flue Termination6.2 Type B22 ApplianceThe flue must

SECTION 6: FLUE INSTALLATION19 of 85Figure 7: 90° Horizontal FlueFigure 8: Guy WireFigure 9: Socket Direction (Stainless Steel)Figure 10: Flue and Roo

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL20 of 85Figure 11: Flue Installation (Models 15 - 100) Figure 12: Ba

SECTION 6: FLUE INSTALLATION21 of 85Figure 13: Balanced Flue (Horizontal)Model Concentric Flue Diameter15 (100 mm) 150 mm30 - 50 (130 mm) 200 mm

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL22 of 85SECTION 7: AIR SUPPLY7.1 Room Sealed InstallationWhen install

SECTION 8: FUEL PIPE WORK23 of 85SECTION 8: FUEL PIPE WORKIt is important that the gas supply pipe and the electrical connections do not support any o

© 2013 Roberts-Gordon Europe LimitedAll rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL24 of 85Figure 14: Gas Connection8.2 Fuel Oil Supply8.2.1 Fuel Storag

SECTION 8: FUEL PIPE WORK25 of 85system, the pump draws fuel from the tank, then pushes it through the installation under pressure. The pressure is co

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL26 of 85Figure 16: Pressurised System Installation - Duplex SystemChe

SECTION 9: WIRING AND ELECTRICAL INFORMATION27 of 85SECTION 9: WIRING AND ELECTRICAL INFORMATION9.1 Electrical SupplyA 230 V 50 Hz 1 Ø supply is requi

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL28 of 859.3 Wiring Diagram Gas Models 15-30 (floor standing) GAS BURN

SECTION 9: WIRING AND ELECTRICAL INFORMATION29 of 859.4 Wiring Diagram Oil Models 15-30 (floor standing)NOTES:1. C O NTROL WIRE TO BE A MINIMUM OF 1 m

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL30 of 859.5 Wiring Diagram Gas Models 15-30 (horizontal mounting)GAS

SECTION 9: WIRING AND ELECTRICAL INFORMATION31 of 859.6 Wiring Diagram Oil Models 15-30 (horizontal mounting)RELAY7RED/WHITEBROWNREMOTE BURNER LOCKOUT

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL32 of 859.7 Wiring Diagram Gas Models 40-50 (floor standing)BROWN64R

SECTION 9: WIRING AND ELECTRICAL INFORMATION33 of 859.8 Wiring Diagram Oil Models 40-50 (floor standing)1OIL BURNER 7 WAY PLUGL1NT1T2S3B47 POLE SOCKET

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL34 of 859.9 Wiring Diagram Gas Models 40-50 (horizontal mounting)GAS

SECTION 9: WIRING AND ELECTRICAL INFORMATION35 of 859.10 Wiring Diagram Oil Models 40-50 (horizontal mounting)NOTES:1. C O NTROL WIRE TO BE A MINIMUM

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL36 of 859.11 Wiring Diagram Gas Models 60-100 (floor standing)14R N.C

SECTION 9: WIRING AND ELECTRICAL INFORMATION37 of 859.12 Wiring Diagram Oil Models 60-100 (floor standing)4R N.C2BROWN1531BROWNBLUEP.S N.ORELAYLOCKOUT

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL38 of 859.13 Wiring Diagram Gas Models 60-100 (horizontal mounting)GA

SECTION 9: WIRING AND ELECTRICAL INFORMATION39 of 859.14 Wiring Diagram Oil Models 60-100 (horizontal mounting)67RED/WHITE4R N.C21R5R N.O31BLUEP.S N.O

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL40 of 85SECTION 10: COMMISSIONINGGas/Oil Fired HeaterInstallation Cod

SECTION 10: COMMISSIONING41 of 8510.1.1 Louvers Where fitted, the air delivery louvers need to be set during commissioning to give the required air di

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL42 of 8510.2.1 Fire the Burner for Dungs Combination Gas Valves1. Ope

SECTION 10: COMMISSIONING43 of 85Figure 18: Gas-Fired Heater Control Box Sequence10.3 Commissioning the Two-Stage (High/Low) Burner (gas heaters)High/

TABLE OF FIGURESFigure 1: Burner and Combustion Panel Label Placement ... 3Figure 2: Installation Clearances and Clearances to Combustibles ...

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL44 of 85control ensures the safe start and stop sequence and also mon

SECTION 10: COMMISSIONING45 of 8510.5.1 Main Gas ValvesRefer to the relavant Ecoflam burner and gas train installation manuals supplied with your heat

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL46 of 85Figure 20: Oil-Fired Heaters Control Box Sequence10.8.2 Seque

SECTION 10: COMMISSIONING47 of 85correctly. Inspect the heater for any oil leaks and repair where necessary.10.9 Turning Off the Heater (all models)Se

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL48 of 85SECTION 11: USER INSTRUCTIONS11.1 User InstructionsThe Cabine

SECTION 11: USER INSTRUCTIONS49 of 85reaches the first set point, the firing rate will reduce to low fire. If the temperature rises to the second set

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL50 of 8511.4.1 Simple Fault Finding (burner faults)If the burner fail

SECTION 12: SERVICING51 of 85SECTION 12: SERVICING12.1 Servicing InstructionsAfter commissioning, the heater will require maintenance to be carried ou

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL52 of 853. For oil-fired burners it is recommended that the atomising

SECTION 12: SERVICING53 of 8512.6 Maintenance ChecklistInstallation Code and Annual Inspections: All installation and service of ROBERTS GORDON® equi

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL54 of 85Direct-Spark Igniter Replace if there are cracked ceramics, e

SECTION 13: CONVERSION BETWEEN FUELS55 of 85SECTION 13: CONVERSION BETWEEN FUELS13.1 GeneralAll Cabinet heaters may be operated on fuel oil, natural g

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL56 of 85SECTION 14: TROUBLESHOOTINGElectrical Shock HazardDisconnect

SECTION 14: TROUBLESHOOTING57 of 8514.1 GeneralConduct Commissioning procedure as shown on Page 40, Section 10.

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL58 of 8514.2 Troubleshooting for Oil Burners (see manufacture’s instr

SECTION 14: TROUBLESHOOTING59 of 8514.3 Troubleshooting for Gas Burners (see manufacturer’s instructions)

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL60 of 8514.4 Troubleshooting for Flame Supervision SystemHeater Opera

SECTION 14: TROUBLESHOOTING61 of 8514.5 Troubleshooting for Solenoid Valves Circuit14.6 Troubleshooting for Main Fan Circuit (1 Ø)Fault lies elsewhere

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL62 of 8514.7 Troubleshooting for Main Fan (3 Ø)Motor running.TROUBLES

SECTION 15: REMOVAL AND REPLACEMENT PARTS63 of 85SECTION 15: REMOVAL AND REPLACEMENT PARTSSee warnings and important information before removing or re

1 of 85Product Approval

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL64 of 853. Disconnect the overload fixing and connecting screws from

SECTION 15: REMOVAL AND REPLACEMENT PARTS65 of 85Figure 24: Combination Fan/Limit Thermostat Parts ListMUST BE REMOVEDWARNINGFire HazardBreak-off link

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL66 of 85SECTION 16: SPARE PARTS LIST16.1 Gas On/OffModel: 15 (Gas on/

SECTION 16: SPARE PARTS LIST67 of 85Models: 20 and 30 (Gas on/off)Burner: MAX105DESCRIPTION RG P/NAIR INTAKE 90768008ROD TC 90753003ROD TL 90753004BL

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL68 of 85Models: 40 and 50 (Gas on/off)Burner: MAX170DESCRIPTION RG P/

SECTION 16: SPARE PARTS LIST69 of 85Models: 60 and 70 (Gas on/off)Burner: MAX250DESCRIPTION RG P/NGAS TRAIN MB-ZRDLE 410 170/250 90754016CONTROL BOX B

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL70 of 85Models: 80 and 100 (Gas on/off)Burner: MAX350DESCRIPTION RG P

SECTION 16: SPARE PARTS LIST71 of 8516.2 Gas High/LowModels: 20 and 30 (Gas high/low)Burner: MAX120DESCRIPTION RG P/NAIR DAMPER MOTOR LANDIS SQN75.224

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL72 of 85Models: 40 and 50 (Gas high/low)Burner: MAX170DESCRIPTION RG

SECTION 16: SPARE PARTS LIST73 of 85Models: 60 and 70 (Gas high/low)Burner: MAX250DESCRIPTION RG P/NGAS TRAIN MB-ZRDLE 410 170/250 90754016CONTROL BOX

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL2 of 85SECTION 1: HEATER SAFETYYo ur Safety Is Important to Us!This s

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL74 of 85Models: 80 and 100 (Gas high/low)Burner: MAX350Burner Head: T

SECTION 16: SPARE PARTS LIST75 of 8516.3 Oil On/OffModels: 15 and 20 (Oil on/off)Burner: MAX8DESCRIPTION RG P/NCOVER AIR INLET 90762009BLAST TUBE TC 9

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL76 of 85Models: 30 (Oil on/off)Burner: MAX12DESCRIPTION RG P/NCOVER A

SECTION 16: SPARE PARTS LIST77 of 85Models: 40 and 50 (Oil on/off)Burner: MAX15:COVER 90762013CONTROL BOX THERMOWAT E-BCU 90362001DESCRIPTION RG P/NRO

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL78 of 85Models: 60 and 70 (Oil on/off)Burner: MAX20DESCRIPTION RG P/N

SECTION 16: SPARE PARTS LIST79 of 85Models: 80 (Oil on/off)Burner: MAX30DESCRIPTION RG P/NROD TC 90752008ROD TL 90752009WAISTBAND ROD TC 90752010WAIST

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL80 of 85Models: 100 (Oil on/off)Burner: MAX35DESCRIPTION RG P/NELECTR

SECTION 16: SPARE PARTS LIST81 of 8516.4 Oil High/LowModels: 30 (Oil high/low)Burner: MAX12DESCRIPTION RG P/NCOVER AIR INLET 90762009ROD TC 90764001RO

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL82 of 85Models: 40 and 50 (Oil high/low)Burner: MAX15IGNITION CABLE T

SECTION 16: SPARE PARTS LIST83 of 85Models: 60, 70 and 80 (Oil High/low)Burner: MAX25COVER 90752017DESCRIPTION RG P/NNOZZLE 2.75 X 60B 90751009ROD TC

SECTION 1: HEATER SAFETY3 of 85Figure 1: Burner and Combustion Panel Label PlacementDescription Part NumberLogo Label 91040030Address Label 91040006Ra

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL84 of 85Models: 100 Oil (high/low)Burner: MAX35DESCRIPTION RG P/NELEC

SECTION 16: SPARE PARTS LIST85 of 85